01
Unplanned Downtime
Line stoppages ripple through schedules, labor, and delivery commitments.
Factory Intelligence:
Connected Production Lines
Connect PLCs, sensors, and production assets in a single data plane to improve OEE, reduce downtime, and establish traceable quality workflows across every line.
Production Challenges
Manufacturers need reliable uptime, consistent quality, and visibility across fragmented OT systems. Melqart Systems closes the data gaps.
02
OT Data Silos
PLCs, SCADA, and MES systems operate in isolation, limiting real-time insight.
03
Quality Variance
Inconsistent process controls lead to scrap, rework, and compliance risk.
04
Legacy Equipment
Aging machinery needs modern telemetry without replacing the full line.
Architecture
Where Melqart fits on the factory floor
- 01
PLCs and line sensors
Existing controls, no line rebuild
- 02
Edge gateway at the line
Extracts and normalizes OT data
- 03
Your MES, historian or cloud
Consistent, queryable data streams
- 04
OEE and quality dashboards
By shift, line and station
Actionable Factory Data
Normalize OT data into consistent, queryable streams that support throughput and quality improvements.
01
OEE & Cycle Time
Track performance by shift, line, and station to pinpoint throughput constraints.
02
Unified Line Visibility
Combine PLC, sensor, and maintenance data into a single operational view.
03
Lot Traceability
Tie production inputs to outputs with auditable data lineage.
Manufacturing Use Cases
How production teams apply Melqart Systems on the factory floor.
Explore use cases
Legacy Line Retrofit
Deploy edge gateways to extract PLC data without disrupting production schedules.
Predictive Maintenance
Detect anomalies early to reduce unplanned downtime and extend asset life.
Real-Time OEE Dashboards
Surface throughput metrics and bottlenecks in near real time for supervisors.
Production-Ready Solutions
Edge hardware and software designed for high-uptime factory environments.
OWA gateway Series
Industrial gateway with multi-protocol support and secure edge compute.
View full specsOTS Environmental Sensors
Monitor vibration, temperature, and ambient conditions across lines.
View full specsSOFTWARE
Custom Edge Software
Embedded and edge software written for your machines and integrated with your systems, delivered as code you own.
View full specsConnect Your Production Lines.
Modernize factory data flows without disrupting production uptime.