01
Unplanned Downtime Costs
Line stoppages affect schedules, labor, and delivery commitments. Real-time visibility helps prevent issues before they escalate.
Connect Production Lines Without Disrupting Operations
Unify PLCs, sensors, and production assets into a single data plane to raise OEE, reduce downtime, and build traceable quality workflows across every line, without replacing existing equipment.
Challenges
The Manufacturing Reality: Production Uptime First
Manufacturers need deterministic uptime, consistent quality, and visibility across fragmented OT systems. Melqart Systems closes data gaps without disrupting production schedules.
02
OT Data Silos Limit Insights
PLCs, SCADA, and MES systems operate in isolation, limiting real-time insight. Melqart Systems unifies these data streams into a single operational view.
03
Quality Variance and Compliance Risk
Inconsistent process controls lead to scrap, rework, and compliance risk. Traceable data lineage supports quality control and audit readiness.
04
Legacy Equipment Modernization
Aging machinery needs modern telemetry without full line replacement. Retrofit solutions preserve existing investments while adding connectivity.
Ecosystem
Production-Ready Telematics for Manufacturing
Edge hardware and software engineered for high-uptime factory environments and integration with existing PLC and SCADA systems.
Featured product
Factory Data Integration Platform
The Melqart OWA Gateway Series provides industrial-grade connectivity designed for factory environments. PLCs, sensors, and legacy equipment connect to modern cloud platforms without disrupting production. Multi-protocol support (Modbus, OPC-UA, Ethernet) enables unified data collection across diverse production lines. The platform is built for 24/7 operation with edge buffering to ensure data continuity even during network interruptions.
- Unified OT Data: Consolidate PLC, sensor, and maintenance data into a single operational view
- OEE & Cycle Time Tracking: Monitor performance by shift, line, and station
- Lot Traceability: Tie production inputs to outputs with auditable data lineage
Data flow
From Production Line to Enterprise Dashboard
Data flows from PLCs and sensors on the factory floor through edge gateways to enterprise systems, enabling real-time OEE tracking and quality monitoring.
- 01
PLCs and sensors on the line
- 02
Edge gateway
- 03
Enterprise systems
- 04
OEE and quality dashboards
Industries
Manufacturing Applications
Modernize Production Data Flows.
Book a consultation to discuss how Melqart Systems can modernize factory data flows without disrupting uptime or requiring full equipment replacement.